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5 Axis CNC Machining

With the advent of the era of intelligent manufacturing, the traditional CNC milling machine processing is that can not meet the complex processing needs, 5-axis CNC machining technology is the only solution for machining continuous, smooth, complex surface. Once people encounter unsolvable problems in the design and manufacture of complex surfaces, they will turn to 5 axis CNC machining technology.

5 axis CNC machining is the most difficult and widely used technology in CNC machining technology. It integrates computer control, high-performance servo drive and precision machining technology, and is applied to the efficient, precision and automatic machining of complex curved surfaces. 5 axis CNC machining is currently one of the most advanced machining processes. Internationally, 5 axis CNC machining technology is regarded as a symbol of the automation technology level of a country's production equipment. Due to its special status, especially for the important impact of aviation, aerospace and military industry.

Next, let's learn about 5 axis CNC machining.

What Is 5 Axis CNC Machining?

5 Axis Machining is a mode of CNC machining. Using linear interpolation movements of any five coordinates of X, Y, Z, A, B, and C, the machine tools used in 5 Axis machining are usually called 5 Axis machine tools or 5 Axis machining centers. In the design of the 5-axis CNC workspace, the turntable plays an important variable together with the other two axes (x, y, and z axes) designed on the base, which can move to two new working dimensions, allowing multiple possible cutting process angles, giving multi-functional and complex contour cutting capabilities. There are different types of turntables for different applications, such as lug type or multi-disk type.

The use of 5 axis CNC machining equipment for 5 axis machining of hard workpiece materials has long been regarded by the industry as a high-end advanced CNC machine tool. As we all know, since the function of advanced milling center has reached a level that ordinary machines can not keep up with, it is no longer appropriate to call it a CNC milling center or CNC milling machine. Therefore, the word multi-axis CNC machining center has become more and more popular.

Advantages of 5 Axis CNC Machining

5 axis machining or 5 axis milling is excellent for machining complex shapes and high-precision objects, because the machine tool or probe can approach the part from any direction after a clamping. 5 axis CNC machining has many significant advantages

High precision

The precision of 5 axis CNC milling is very high, because it requires a minimum of setup. Additional setup will lead to more errors. With the help of 5 axis CNC machining technology, the precision problem of complex angles of the workpiece that need to be repositioned many times is solved, which not only shortens the processing time, but also greatly improves the processing accuracy.

Processing complex shapes

The additional axis added to the machine makes it easy to process designs and geometries of high complexity. Difficult angles and arc lines can now be processed using a 5 axis CNC machine tool. In addition, the machine is able to rotate the part in a single operation, thereby achieving the desired geometries without complex machines or fixtures.

Excellent surface finish

The 5 axis machining center allows the 5 axis CNC to produce high-quality parts with high surface finishes because of the additional axis, the parts are positioned closer to the cutting tool of the 5 axis machine tool, and the last two axes can use quick-loading tools, which do not produce a lot of vibration, thus bringing a higher surface finish.

High production efficiency

5 axis machining will effectively shorten the CNC machining time. 5 axis CNC machine tools have high spindle speed, large feed range and strong cutting ability. Due to the rapid movement and positioning of 5-axis machining and high-speed cutting, the turnover cycle of semi-finished products is reduced, while the production efficiency and accuracy are improved.

Industries Applications of 5-axis CNC Machining

5 axis machining center is a kind of machine tool with high combination intelligence. 5 axis CNC machining can produce various parts, which usually have complex geometries and complex shapes. Such as machining complex curved surfaces, disks, flat surfaces, boxes, complex shapes, end face curves and other parts. Therefore, this CNC manufacturing process is suitable for industries requiring high precision, complex shapes and strict tolerances. Typical applications include: aerospace industry, medical industry, energy industry, automobile industry, etc.

Aerospace Industry

The aerospace industry requires parts with contoured edges and complex shapes that are unique and complex enough to be machined with 5-axis CNC machining. This technology enables high levels of detail and reduces reduces the need to reposition the cutting head. Therefore, in the aerospace industry, parts are required to be as accurate as possible and to meet industry standards.

Medical industry

When manufacturing medical devices, quality and precision are not to be compromised. The high-precision capabilities of 5 axis manufacturing processes help produce implants, devices, and other devices to meet stringent healthcare requirements. Most components are small and complex, or complex electronic scanning and monitoring devices. 5-axis CNC machining provides an efficient and cost-effective way to produce these components.

Energy industry

The energy industry often requires complex and advanced components, including solar power systems and power stations. The rapid emergence of 5-axis CNC machining ensures the CNC precision machining of detailed and specific parts of energy equipment. These parts are machined, durable and provide stability for the workspace.

Automobile industry

5-axis machining center can realize the high precision machining of complex surfaces, 5-axis CNC machining is suitable for machining automobile engine cylinder block and cylinder head parts, chassis structure, contour, etc., 5-axis machining can also produce automobile models and parts.

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Start using LORI for 5-axis machining

Lori has been specialized in precision parts processing for 10 years，and is the world's leading CNC machining service provider. Our company has invested in several 5 axis CNC machining centers and 5 axis turning-milling compound machining centers. We can process many different types of precision parts with high difficulty and complex shapes. Our best tolerance is ±0.002mm. In addition to 5-axis CNC machining, we can offer different types of CNC machining services or solutions, and Lori is constantly innovating in technology. If you would like to know more about 5-axis CNC machining or 5-axis CNC turn-milling combined machining, please contact us or get a instant quote

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